Service Repair Manual |
| Year | 2003-2005 |
|
| Engine code | BHC |
|
| Engine size | 1422ccm |
|
| Power | 55kw |
|
| Idle speed | 850-1050rpm |
|
| Compression | 25.0-31.0bar |
|
| Minimum compression | 19.0bar |
|
| Radiator cap | 1.4-1.6bar |
|
| Thermostat opens | 85-105℃ |
|
| Ventilator turn on | 92-97℃ |
|
| Battery | 80Ah |
|
| Alternator | 90/120/140A |
|
| Cylinder head tightening torque 1 | 40Nm |
|
| Cylinder head tightening torque 2 | 60Nm |
|
| Cylinder head tightening torque 3 | 90° |
|
| Cylinder head tightening torque 4 | 90° |
|
| Engine oil with filter | 4.3l |
|
| Cooling system | 5.0l |
|
| Gearbox oil |
2.0l |
|
| Engine oil grade | VW 505.01 SAE 5W-50 |
| VW 505.01 SAE 10W-50 |
| VW 505.01 SAE 10W-60 |
|
| Gearbox oil grade | VW G50 SAE 75W-90 |
|
| Brake fluid | DOT 4 |
|
| Timing belt | 90000km |
|
 |
| Tire dimension (x/y R z) | 175/60 R15 |
| 185/50 R16 |
| 205/40 R17 |
|
| Front wheel presure | 2.0bar |
|
| Rear wheel presure | 1.8bar |
|
| Wheel bolt tightening torque (B) | 120Nm |
|
| Front hub tightening torque (H) | 120Nm |
|
| Rear hub tightening torque (H) | 175Nm |
|
 |
| Minimal front brake disk thickness (R) | 13.0/20.0mm |
|
| Minimal front pad thickness (P) | 7.0mm |
|
