Service Repair Manual |
| Year | 1999-2003 |
|
| Engine code | AJQ |
|
| Engine size | 1781ccm |
|
| Power | 132kw |
|
| Idle speed | 800-920rpm |
|
| Compression | 10.0-13.0bar |
|
| Minimum compression | 7.0bar |
|
| Fuel system | Bosch Motronic |
|
| Firing order | 1-3-4-2 |
|
| Spark plug | NGK PFR6Q |
|
| Electrode gap | 0.8mm |
|
| CO | 0.5% |
|
| CO content at increased idle speed | 0.3% |
|
| Increased idle speed for CO test | 2500-2800rpm |
|
| Lambda | 0.97-1.03 |
|
| Radiator cap | 1.4-1.6bar |
|
| Thermostat opens | 87-102℃ |
|
| Ventilator turn on | 92-97℃ |
|
| Battery | 70Ah |
|
| Alternator | 70A |
|
| Cylinder head tightening torque 1 | 40Nm |
|
| Cylinder head tightening torque 2 | 90° |
|
| Cylinder head tightening torque 3 | 90° |
|
| Spark plug Tightening torque | 30Nm |
|
| Engine oil with filter | 4.5l |
|
| Cooling system | 6.5l |
|
| Gearbox oil |
2.0/2.6l |
|
| Engine oil grade | VW 502.00 SAE 5W-30 |
| VW 502.00 SAE 5W-40 |
| VW 502.00 SAE 10W-30 |
| VW 502.00 SAE 10W-40 |
| VW 501.01 SAE 5W-50 |
| VW 501.01 SAE 10W-50 |
|
| Gearbox oil grade | VW G50 SAE 75W-90 |
| VW G51 SAE 75W-90 |
|
| Brake fluid | DOT 4 |
|
| Timing belt | 180000km |
|
 |
| Tire dimension (x/y R z) | 195/65 R15 |
| 205/60 R15 |
|
| Front wheel presure | 2.2bar |
|
| Rear wheel presure | 2.4bar |
|
| Wheel bolt tightening torque (B) | 120Nm |
|
 |
| Minimal front brake disk thickness (R) | 20.0/23.0mm |
|
| Minimal rear brake disk thickness (R) | 7.0mm |
|
