Service Repair Manual |
| Year | 2001-2004 |
|
| Engine code | BDV |
|
| Engine size | 2393ccm |
|
| Power | 125kw |
|
| Idle speed | 670-770rpm |
|
| Compression | 9.0-14.0bar |
|
| Minimum compression | 7.5bar |
|
| Fuel system | Bosch Motronic ME7.1 |
|
| Firing order | 1-4-3-6-2-5 |
|
| Spark plug | NGK BKUR6EKUB |
|
| Electrode gap | 0.7-0.9mm |
|
| CO | 0.5% |
|
| CO content at increased idle speed | 0.3% |
|
| Increased idle speed for CO test | 2500-3000rpm |
|
| Lambda | 0.97-1.03 |
|
| Radiator cap | 1.4-1.6bar |
|
| Thermostat opens | 87℃ |
|
| Ventilator turn on | 94℃ |
|
| Battery | 70Ah |
|
| Alternator | 90A |
|
| Cylinder head tightening torque 1 | 40Nm |
|
| Cylinder head tightening torque 2 | 60Nm |
|
| Cylinder head tightening torque 3 | 90° |
|
| Cylinder head tightening torque 4 | 90° |
|
| Spark plug Tightening torque | 30Nm |
|
| Engine oil with filter | 5.7l |
|
| Cooling system | 8.0l |
|
| Gearbox oil |
2.25/3.0l |
|
| Automatic transmission fluid |
4.5-5.0l |
|
| Differential | 1.3l |
|
| Differential rear | 0.9l |
|
| Engine oil grade | VW 504.00 SAE 5W-30 |
| VW 502.00 SAE 5W-30 |
| VW 502.00 SAE 5W-40 |
| VW 502.00 SAE 10W-30 |
| VW 502.00 SAE 10W-40 |
| VW 501.01 SAE 5W-50 |
|
| Gearbox oil grade | VW G 052 911 A SAE 75W-90 |
|
| Automatic transmission fluid type | VW G 052 180 |
|
| Brake fluid | DOT 4 |
|
| Timing belt | 120000km |
|
| Wheel bolt tightening torque (B) | 120Nm |
|
 |
| Minimal front brake disk thickness (R) | 11.0/13.0/20.0/23.0/28.0mm |
|
| Minimal rear brake disk thickness (R) | 8.0/10.0/20.0mm |
|
| Minimal front pad thickness (P) | 7.0mm |
|
| Minimal rear pad thickness (P) | 7.0/8.0mm |
|
