Service Repair Manual |
Year | 2004-2010 |
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Engine code | QQDB |
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Engine size | 1798ccm |
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Power | 92kw |
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Idle speed | 650-750rpm |
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Fuel system | ESU 121 |
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Firing order | 1-3-4-2 |
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Spark plug | Motorcraft AGSF22IPJ |
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Electrode gap | 1.3mm |
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CO | 0.5% |
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CO2 | 14.5-16.0% |
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HC | 100ppm |
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O2 | 0.1-0.5% |
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CO content at increased idle speed | 0.3% |
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Increased idle speed for CO test | 2800-3100rpm |
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Lambda | 0.98-1.02 |
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Radiator cap | 1.35-1.55bar |
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Battery | 60Ah |
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Cylinder head tightening sequence | |
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Cylinder head tightening torque 1 | 5Nm |
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Cylinder head tightening torque 2 | 15Nm |
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Cylinder head tightening torque 3 | 45Nm |
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Cylinder head tightening torque 4 | 90° |
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Cylinder head tightening torque 5 | 90° |
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Spark plug Tightening torque | 12Nm |
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Engine oil with filter | 4.3l |
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Cooling system | 6.5l |
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Gearbox oil |
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Oil = 2.3l |
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Engine oil grade | WSS-M2C913-A SAE 5W-30 |
| ACEA A5 / B5 SAE 5W-30 |
| ACEA A5 / B5 SAE 5W-40 |
| ACEA A5 / B5 SAE 10W-40 |
| ACEA A3 / B3 SAE 5W-30 |
| ACEA A3 / B3 SAE 10W-40 |
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Gearbox oil grade | WSD-M2C 200-C |
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Brake fluid | Super DOT 4 |
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Timing belt | 160000km |
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Tire dimension (x/y R z) | 195/65 R15 |
| 205/55 R16 |
| 205/50 R17 |
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Front wheel presure | 2.1 / 2.1 / 2.3bar |
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Rear wheel presure | 2.3bar |
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Wheel bolt tightening torque (B) | 130Nm |
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Minimal front brake disk thickness (R) | 23.0mm |
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Minimal rear brake disk thickness (R) | 9.0mm |
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Minimal front pad thickness without backing plate (P2) | 1.5mm |
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Minimal rear pad thickness without backing plate (P2) | 1.5mm |
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