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Opel Astra G 1.6 16V (1598ccm) 2002-2005


Service Repair Manual

Year2002-2005
Engine codeZ16XEP
Engine size1598ccm
Power76kw
Idle speed710-930rpm
Compression14.0-16.0bar
Fuel systemMultec S
Firing order1-3-4-2
Spark plugBosch FGR8KQE0
Electrode gap1.3-1.4mm
CO0.5%
CO214.5-16%
HC100ppm
O20.1-0.5%
CO content at increased idle speed0.3%
Increased idle speed for CO test2800-3200rpm
Lambda0.97-1.03
Thermostat opens92℃
Battery44Ah
Alternator70A
Cylinder head tightening torque 125Nm
Cylinder head tightening torque 290°
Cylinder head tightening torque 390°
Cylinder head tightening torque 490°
Cylinder head tightening torque 545°
Spark plug Tightening torque25Nm
Engine oil with filter4.0l
Cooling system6.1/6.3l
Gearbox oil 1.6l
Engine oil gradeACEA A3-98 SAE 0W-30
ACEA A3-98 SAE 0W-40
ACEA A3-98 SAE 0W-50
Gearbox oil gradeOpel Nr. 1940768
Brake fluidDOT4
Timing belt150000km
Wheel info eng
Tire dimension (x/y R z)175/70 R14
185/65 R14
195/60 R15
Wheel bolt tightening torque (B)110Nm
Brakes info
Minimal front brake disk thickness (R)21mm
Minimal rear brake disk thickness (R)8mm


Manufacturer

Opel

Model

Astra G

Type

1.6 16V

Year

2002-2005

Engine code

Z16XEP

Engine size

1598ccm

Power

76kw


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