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Opel Astra H 1.6 (1598ccm) 2004-


Service Repair Manual

Year2004-
Engine codeZ16XEP
Engine size1598ccm
Power77kw
Idle speed710-930rpm
Compression12.0-14.0bar
Fuel systemMultec S MT35E 1.0
Firing order1-3-4-2
Spark plugBosch FGR8KQE0
Electrode gap1.3-1.4mm
CO0.5%
CO214.5-16.0%
HC100ppm
O20.1-0.5%
CO content at increased idle speed0.3%
Increased idle speed for CO test2800-3200rpm
Lambda0.97-1.03
Thermostat opens80/105℃
Battery55/66Ah
Alternator120A
Cylinder head tightening torque 125Nm
Cylinder head tightening torque 290°
Cylinder head tightening torque 390°
Cylinder head tightening torque 490°
Cylinder head tightening torque 545°
Spark plug Tightening torque25Nm
Engine oil with filter4.0l
Cooling system6.1/6.3l
Gearbox oil 1.6l
Engine oil gradeGM-LL-A-025 0W-30
GM-LL-A-025 0W-40
GM-LL-A-025 5W-30
GM-LL-A-025 5W-40
Gearbox oil gradeOpel Nr. 1940768
Brake fluidDOT4+
Timing belt150000km
Wheel info eng
Tire dimension (x/y R z)195/65 R15
205/55 R16
225/45 R17
Front wheel presure2.0/2.3bar
Rear wheel presure2.0/2.1bar
Wheel bolt tightening torque (B)110Nm
Brakes info
Minimal front brake disk thickness (R)21mm
Minimal rear brake disk thickness (R)8mm


Manufacturer

Opel

Model

Astra H

Type

1.6

Year

2004-

Engine code

Z16XEP

Engine size

1598ccm

Power

77kw


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